Distillery Posts Archive:

Distillery Post: 2nd half of the Distillation Season

November 3, 2015 | Posted by: Ansley Coale

We have begun to distill Pinot Noir and other red varietals at the distillery this week. Pinot Noir is our favorite grape to distill and makes up a large portion of the Select Barrel XO.

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Final distillation of Pinot Noir from Roederer Estate of Anderson Valley. They used a particular yeast strain called Melody in this batch of wine to give it a more robust and complex profile.

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The copper bucket below is set up for catching any distillate in transitioning between cuts as we transfer the condenser’s output from one holding tank to another. At the distillery these tanks are affectionately known as the “hotdog” and “coffin”. Above, samples directly off the still await. Joe will determine when to make the cuts on sense of smell.

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The beginning of 2015 distillate “Blend B” that we offer for sale to wineries for their ports. This one is Dolcetto from John Mattern’s Split Rock Ranch in Talmage near the City of Ten Thousand Buddahs and Viognier from Rivino between Ukiah and Hopland along the Russian River. 

Distillery Posts: Preparing Pear Maceration for the Pear de Pear Liqueur

October 23, 2015 | Posted by: Ansley Coale

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Today we prepared some beautiful Bosc pears for maceration in pear distillate. The infusion will be added to pear brandy distilled from Bartletts to make our Pear de Pear liqueur.

The pears come from the Filigreen orchard in Anderson Valley, where we also source some heirloom apples. They are small, thus intensely flavored, and will improve our pear brandy with “clean and yummy” (Joe Corley) flavors and aromatics. These Boscs are ripe and very sweet therefore it’s great to be able to add an appealing fruity sweetness to the brandy without resorting to sugar. p20151022-132159

Bosc Pears

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Milling the pearsp20151022-131449Jeff Desjardins

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Greg Peacock

Distillery Notes: Jarnac, France. The Location of Maison Surrenne

August 25, 2015 | Posted by: Ansley Coale

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A tombstone in Jarnac, where the Maison Surrenne distillery is located.

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Imagine working in a place where what you do, your daily work, goes back this long, long way. This guy’s family might still be living in Jarnac.

Distillery Posts: Adjusting to Proof with Old, Understrength Brandy

August 20, 2015 | Posted by: Ansley Coale

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Just before bottling, we often have to slightly dilute a brandy so it’s at the same proof as we say on the label, which has already been printed. So we create and use aged faibles, slightly understrength brandies, of various ages (one is almost 30 years old) so the dilution is with something congruent, in fact adds a tiny complexity.

Still refurbished

March 27, 2014 | Posted by: Ansley Coale

Photos sent from France of two antique stills being refurbished and mounted on a steel frame before shipping
to our distillery. We’re going to use them mostly for Low Gap Whiskey: when we have full production we’ll get
better quality from using multiple small stills instead of one big still: more work but well worth it.

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Here’s one pot broken out from its original masonry installation. You can see the line of the edge of the cement enclosure just below the line of rivets. At right, the drain. Note again the change in color where it exited the enclosure, showing the thickness of the insulation.

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A close up of a preheater. On the near right side of it, the tubes and valves for a sight- glass. On the floor at left, the chapiteau (in bronze!) and swan’s neck. In the back right, the condenser tank.

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You can see the top of the copper coil inside the condenser tank, left.The brass rings/handles on the sides are for hoisting.

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The drain and valve on the 2nd pot.
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Close up of the top of a condensing tank. The flange has been loosened to allow replacement of a structural iron ring that had rusted. Note the crusty deposit from years of holding water.

 

 

 

 

 

Grappa Label

March 1, 2014 | Posted by: Ansley Coale

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When I was posting the piece on grappa of viognier, someone asked me about the label. It’s a rose on its stem: beauty emerging from thorns the way grappa at its best is beauty distilled from left-overs. The image is actually an X-ray of a rose: stripped-down rose the way grappa is stripped-down grape/ansley coale

Germain-Robin Viognier Grappa

September 16, 2012 | Posted by: Ansley Coale

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Recently I was out in the market with a stick-on labeled bottle of Germain-Robin Viognier grappa, stick-on because we had just bottled it and hadn’t gotten around to the hand-labeling.  I received some pleasant words about its quality. Here’s why.

Traditionally, grappa is made using just the pomace, which is what’s left (the grapeskins, stems, and seeds), after you press the juice out of grapes. You add some sugar and water to this. The water is to pick up some of the residual flavor and make it possible to distill; the sugar is so there so that the pomace, when fermented, will contain enough alcohol for distillation.  It used to be just a cheap way of making booze with leftovers. It can be pretty crude, especially if you let the pomace lie around for a couple of days, and a lot of people have had unpleasant experiences with grappa.  In the late ’80′s, several quality Italian producers started using the entire grape, juice and pomace together, to make their grappa, and that is what Germain-Robin does.  As a result, our grappa is noticeably brandy-like.  We call the process “whole-berry.”

Germain-Robin makes grappa mostly for fun: one batch is about 90 gallons, about 75 cases of the 375ml bottle we put it in. This is really not a commercial amount, and we sell more than half of it out of the tasting room.  The Germain-Robin distillers like to experiment. They don’t make the same grappas year after year. They’ve tried muscat, they’ve tried riesling, they’ve tried merlot, but their favorites are syrah, viognier, and zinfandel. This is the second time they’ve bottled viognier as a grappa.

The grapes for the grappas don’t always come from the same vineyards.  We simply keep an eye open for a small quantity of likely grapes.  As it turns out, only about one batch in three is good enough to stand on its own as a grappa.  When a batch is not up to snuff, we age the distillate in oak as a brandy and use it for blending: a little extra complexity.

Viognier is an interesting grape.  Wine made from viognier is beautifully aromatic (peaches!), and despite a somewhat undistinguished reputation can be surprisingly complex. Germain-Robin has found  – from many years of distilling excellent varietal wine grapes – that the varietal characteristics that you notice in the wine come across very clearly when you use the wine for distilling: viognier brandy/grappa has beautiful peach aromatics. It’s also very soft in comparison to other distilled wine spirits: there’s very little sense of alcohol.  This characteristic of viognier was the secret behind Hangar One straight vodka. The St. George distillers blended in a vodka made on a pot still from lees of viognier wine, and as a result, the vodka had none of that unpleasant ethanol vodka smell.

One of the viogniers G-R made for grappa was so good and so distinctive that we bottled it as one of our series of single-barrel varietal brandies. It was amazing, one of the best things we ever made. I have half a bottle at home, that’s it: came and went/ansley coale

New Tanks

September 24, 2011 | Posted by: Ansley Coale

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The Germain-Robin distillery, which moved to Redwood Valley in 1999, recently installed four vertical stainless steel tanks aggregating 11,000 gallons.

Right now, the G-R distillery actually functions as two distilleries, operating under a space-sharing arrangement complying with complex governmental regulations for “Alternating Premises.” G-R, whose brandy license does not allow it to make whiskey, leases space and equipment to Crispin Cain’s Tamar Distillery, which has a license allowing production of all kinds of distilled spirits. This is where Crispin is distilling and aging Low Gap whiskey and distilling Russell Henry gin.

When Hubert and I were putting G-R together (starting in 1982), we didn’t have much money. We looked around for used stainless steel tanks, which are used to store distilling wine, heads and tails from the distillation run, and brandy when it is being readied for bottling.  We found three used wine and dairy tanks, which we could use for storing distilling wine and tails, but thankfully somebody told us that the normal stainless steel these tanks were made of didn’t stand up to high alcohols.  It turns out that, for brandy, we needed tanks made of a stainless steel called Type 316 (normal is Type 304), which is .03% molybdenum and less than .08% carbon.  What this means in real life is that Type 316 resists corrosion. Strong alcohol is a very powerful solvent, and if you put brandy or whiskey in a standard Type 304 stainless wine tank, the spirit may pick up an undesirable metallic taste. Unfortunately for us, Type 316 costs more.

Coming back to this week, we were able to find two used Type 316 tanks in a pharmaceutical plant that was going out of business, so it wasn’t too bad of a hit.  We were able to get a good price on the other two because of the recession.

Two of the tanks will be used by G-R for blending a pear liqueur and for stabilizing and filtering an expanded production of apple brandy (a new version, to be released in 2013, is based on heirloom cultivars).  The two tanks in the background are leased to Tamar for fermenting beer to be distilled into Low Gap whiskey, and also for Crispin Cain’s gin project/ansley coale